SYSTEM

Visy RMG OCR

Automatic container ID recognition and real-time data exchange for rail-mounted gantry crane operations.

Solutions and products Container Handling Visy RMG OCR
Every container identified, verified, and recorded – seamlessly integrated with your TOS.

Visy RMG OCR images and identifies containers while they are being handled by RMG cranes. Fixed cameras mounted on the crane legs or beams capture high-quality images of container sides during each lift, and Visy’s in-house OCR software recognizes container IDs, ISO codes, door direction and other attributes with recognition rates of 98–100%.

All digitized container data is exchanged with the TOS in real time – improving the accuracy of container records, reducing manual input, and keeping yard inventory continuously up to date. Recognition results, captured images, and exception handling are all accessible through Visy Crane Gate, giving operators and supervisors a clear, structured view of every container handling event.

Every Visy RMG OCR system is designed to match the specific crane type, operational environment, and customer requirements – from hardware placement and camera selection to system integration and recognition features.

Features

Container side imaging and ID recognition
Fixed cameras are mounted on the crane legs or beams at a height optimized for the spreader’s flying paths. The system interfaces with PLC and CCS to trigger imaging events accurately, ensuring high-quality images are captured at the right moment regardless of lifting position. Visy’s in-house OCR software processes the images and recognizes container IDs, ISO codes, IMO/ADR labels, door direction, seal presence, and gross weight with recognition rates of 98–100%.
TopView – Spreader OCR
Visy TopView can be deployed on RMG cranes to read container IDs directly from the roof on every lift.
Door and front end imaging
Fixed cameras image the door end and front of containers during each lift, capturing additional identification data and condition information. Door direction and seal presence are recognized automatically – supporting accurate container records and providing visual documentation for liability purposes when containers arrive damaged or with seals compromised.

Terminal Tractor number recognition
The system can be equipped to recognize terminal tractor numbers using OCR enabling automatic matching of vehicle and container data at the point of lift. This improves traceability, supports accurate job assignment, and reduces manual data entry across crane operations.

Accurate container data on every lift. Exchanged seamlessly with your TOS in real time.

Every deployment is configured to fit your operations.

Hardware & System
Fixed cameras are mounted on the crane legs or beams at a height optimized for the spreader’s flying paths. For longside imaging, PTZ cameras can be added to capture the long sides of containers – providing additional recognition data and visual documentation. Where TopView is included, OCR cameras and illuminators are installed directly on the spreader. All hardware is designed by Visy using robust, off-the-shelf components selected to match the operational environment and crane type – ensuring reliable performance in demanding outdoor conditions across a wide temperature range.
Software & Applications
Recognition is processed by Visy’s in-house OCR software on an on-site recognition PC. All recognition results and captured images are available in real time through Visy Crane Gate – where operators can review container handling events, inspect images, handle exceptions, and export reports. The application is customizable to match each terminal’s workflow and operational requirements.

Integrations
The system interfaces with CCS to trigger imaging events accurately across all spreader positions and flying paths. Recognized container data is exchanged with the TOS in real time.
Configurations & Options
Recognition features are configured to match each customer’s operations. Terminal tractor recognition can be added via OCR or RFID. Visy TopView can be deployed for spreader roof imaging and PDS integration. The system supports both new crane deliveries and retrofits, with flexible connectivity options to fit existing crane infrastructure.

Accuracy and reliability for every container move

  • Increases container handling efficiency
  • Improves data reliability with seamless TOS integration
  • Detect seal presence and door direction on every lift

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